How Crescent Bahuman Masters the Measurement of Sustainable Denim
“Sustainability is not simply a slogan for us, it’s a great ethos and a way of life.”
We are an organization with a purpose. Since the period we were proven in 1995, Crescent Bahuman Limited has already established sustainability and responsible manufacturing at its operational primary. We are not like any another denim making company-our uniqueness is based on the way we've built our vertically included facility, which we phone our “ecosystem,” and how exactly we give back to your people and the earth.
The cornerstone of our business strategy is to supply the most sustainable answers to our customers while maintaining a balance as the greenest ecosystem the denim industry has known.
As a pioneer vertically integrated denim mill, we are aligned with the UN Sustainable Expansion Goals and guided by a strategy of “responsible consumption and production” and “partnership for goals.”
A concrete part of our strategy is our approach towards the measurement of usage and production of recycleables, fibers and especially our dyeing processes. It has pushed us to get proficiency and transparency into our benefit chain systems.
Speaking of transparency, we've been able to measure the impact of operations and inputs in each stage of our method. Using the “Environmental Influence Measuring” software program from Jeanologia, we're able to quantify the achievements of our very own sustainability initiatives. This builds on the trust put in us by our reputed clients as we even more strive toward mutual sustainability goals.
Developing denim through sustainable recycleables
We use sustainable recycleables in nearly all our textile productions. For example, we have lately established a state-of-the-skill, in-house post-consumer waste materials (PCW) recycling product. We recycle almost 210 a great deal of PCW and 236 a great deal of post-industrial waste products (PIW) on an gross annual basis, as a result meeting Global Recycled Benchmarks (GRS). Our goal is to create 80 percent of our fabric with recycled resources by the end of 2023.
On top of that, we use regenerated materials from traceable sources, choosing fibers from business partners with sustainable business practices. We've mastered the optimal utilization of recycled plastic bottle waste products for fibers, which we source from Repreve™.
Hemp is a good sustainable option to cotton for CBL as a result of its antimicrobial attributes. Requiring significantly less drinking water to grow, hemp’s extra power and absorbency present ultra-comfortable and abrasion-resistant alternatives. We are currently seeking at adding hemp to our product line, and also have educated and produced awareness in collaboration with the Pakistani government to create pro-hemp farming legislation.
To reduce our environmental footprint, we are reducing usage of virgin cotton. We will be transforming our production through the use of alternative and recycled supplies in addition to maximizing organic and natural and BCI cotton consumption.
We are proudly a Cradle to Cradle (C2C) Certified™ firm and are on track to shift almost 15 percent of our materials produced to C2C specifications.
How CBL saves drinking water and chemicals in the dyeing process
The most significant process throughout our denim making practice is fabric dyeing, as that's where we can conserve important natural resources like water and chemicals. By partnering with top rated research-based institutions, we've developed precision-based technologies inside our dyeing processes.
For instance, our Naya Denim indigo-dyeing process was created to be precision personified, saving nearly 99.5 percent of water at the dyeing stage, and another 80 percent of water in finishing. The procedure has got been audited and validated by quality assurance assistance TUV Rheinland, and you want to scale it to 1 1.5 million pairs of jeans.
We've recently patented a dyeing method for laser-optimized fabrics together with CleanKORE. These fabric are optimized and tailor made to provide flawless wash results for our denim goods using sustainable laser washes.
Water saving has been of cardinal importance to us and is an imperative born out of your intricate self-sustainable ecosystem of CBL. To keep conserving this important resource, we have developed an “Aqua save” dyeing technique that preserves almost 80 percent of water found in the fabric-wash stage.
We've also devised radical systems that aid in the reuse of drinking water at the fabric-finishing level under the name of normal water counter flow systems. In this process, clean water enters at the ultimate wash box. Warm water found in the dyeing and finishing functions is residual water made through the energy generation process. Fresh normal water is used only for chemical solutions. Presently, we are using significantly less than 30 liters of normal water per meter. In making use of the complete process, this would decrease to significantly less than 25 liters employed per meter.
At Crescent Bahuman, we believe doing the proper thing makes good organization sense. We plan to exceed the goals not merely of our valued clients and communities we function in, but also our staff. We certainly are a future-focused corporation and the paradigm change of the idea of businesses being transparent and sensible is important for us.